
Explore the fundamentals of concrete technology, including cement, water, and aggregates with the cement paste that binds them, and trace its evolution from ancient mortars to modern Portland cement.
Explore concrete applications from bridges, dams, and tunnels to high-rise buildings and airports. Learn why concrete offers designable strength, workability, and durability with admixtures and low maintenance.
Explore the core concrete ingredients—cement (Portland cement), water, fine and coarse aggregates—and optional admixtures, and learn how varying ratios affect strength and terminology such as paste, mortar, and concrete.
The cement hydrates with water through a hydration reaction to form calcium silicate hydrate, the strength-giving binder that glues sand and gravel into concrete, while calcium hydroxide adds no strength.
Master batching and mixing to achieve the correct cement, water, and aggregate proportions, then transport, place, and cure concrete while controlling segregation and ensuring proper compaction and formwork.
Perform compaction of concrete after placement to expel air, fill spaces, and remove voids, producing a denser, less porous material. This improves strength, durability, and bonding with steel.
Curing of concrete prevents moisture loss and maintains temperature to sustain hydration, calcium silica hydrate formation, and strength development up to 28 days, using water spraying, covering, or membrane curing.
Classify aggregates by particle size, source, shape, texture, and unit weight to guide concrete design. Learn how fine and coarse aggregates, crushed and natural types, affect bond and workability.
Examine how aggregate grading, especially well graded versus gap graded between 4.75 and 20 mm, influences concrete workability, strength, and durability by reducing voids.
perform sieve analysis of aggregates to determine grading, using sieves, a shaker, and cumulative passing curves to classify well graded, single graded, or gap graded materials and compute fineness modulus.
Cement binds aggregates to form concrete. Hydrate cement with water to form calcium silica hydrate, the glue that strengthens the concrete.
Explore cement production from blasting limestone and clay to form clinker via grinding, preheating, and kiln burning, then grinding with gypsum and additives before storage, packing, and dispatch.
Explore the cement's chemical composition, with lime 60-66%, silica 18-24%, and ammonium 2-6%, and how oxides form five cement minerals: C2S, C3S, C3A, C4AF, and dehydrated calcium sulfate.
COURSE OBJECTIVE
Concrete is a mixture of cement, sand, water, and aggregate. Concrete technology is used in building construction, road, and bridges for making columns, beams, slabs, and other load-bearing structures.
The course discusses the fundamentals related to concrete and concrete material as below:
Understand the theoretical concept of Concrete material e.g. (Cement, Admixtures, and Aggregates)
Discuss different types of aggregates, admixtures & the mechanism of hydration of cement.
The properties of Fresh and Hardened Concrete
Discussing the factors affecting the engineering properties of concrete
Understand the concept of mix design of concrete
Know various types of special concretes & their application.
COURSE OUTCOME:
After completing this course the student must demonstrate the knowledge of:
What is concrete, how it is formed, and what materials are involved?
The properties of the constituent materials of concrete.
The physical & mechanical properties of aggregates.
The behavior of concrete at its fresh and hardened state, carry out tests relevant to the use of concrete on site.
Factors affecting the strength of concrete.
Define special concretes, and their application for practical purposes.
Ability to perform various tests on concrete ingredients and also on concrete (Fresh and Hardened).
Acquire and apply fundamental knowledge of the fresh and hardened properties of concrete
To be able to comprehend detailed information about concrete and concrete aggregate is provided as a building material.
Identify the functional role of ingredients of concrete and apply this knowledge to mix design philosophy
COURSE CONTENT
Introduction to Concrete Technology: Properties, grades, advantages & disadvantages of concrete, Ingredients of concrete, types of cement, aggregates, water, admixtures, Inspection & testing of materials
Cement: Portland cement – chemical composition – Hydration, Setting of cement – Structure of hydrated cement. Admixtures: Types of admixtures – mineral and chemical admixtures.
Aggregates: Classification of aggregate – Particle shape & texture –, strength & other mechanical properties of aggregate – Specific gravity, Bulk density, porosity, adsorption & moisture content of aggregate – Sieve analysis – Fineness modulus – Grading curves – Grading of fine & coarse Aggregates – Gap graded aggregate – Maximum aggregate size.
Fresh Concrete: Workability – Factors affecting workability – Measurement of workability by different tests – Setting times of concrete – Effect of time and temperature on workability – Segregation & bleeding – Mixing and vibration of concrete – Steps in the manufacture of concrete – Quality of mixing water, Curing of concrete.
Hardened Concrete: Water/Cement ratio – Strength of concrete in tension & compression – Factors affecting strength – Relation between compressive & tensile strength.
Testing of Hardened Concrete: Compression tests – Tension tests– Flexure tests – Splitting tests –Elasticity, Creep & Shrinkage – Modulus of elasticity – Dynamic modulus of elasticity.