Sheet metal Stamping design with Fusion 360 - Chassis frame

Design the frame from vehicle specifications by defining wheel track, wheelbase, and overhang limits, suspension travel, and payload. Establish a CAD coordinate system to size frame members and brackets.

Set wheel coordinates and establish the wheel base and ground plane to define the chassis frame in Fusion 360, then derive the side member dimensions from precise coordinates and sections.

Designs spring dome and upper control arm mounting brackets for a chassis frame using Fusion 360, extracting surfaces, creating offset planes, locating pivot points, sketching profiles, extruding, and joining features.

Design and assemble the chassis frame in Fusion 360 by creating flat radii, sketching the spring dome, and lofting surfaces. Align shock absorber mounting with proper clearance and preload considerations.

Create offset planes, split the body, and loft edges to form a smooth spring dome and upper control arm mounting with proper clearance and robust brackets.

Design the spring dome and upper control arm mounting by converting surfaces into solids, trimming bodies, and adding holes and mounting provisions for the shock absorber in Fusion 360.

Design a front lca cross member in Fusion 360, applying offset planes, sketches, lofts, fillets, and flanges to prepare for sheet metal stamping with two halves overlapped for welding.

Plan two phases, split body, trim sections, and create planes to form a flange for front LCA cross member. Sketch, sweep, stitch, adjust overlaps, and set thickness to 2.4.

Design a front lca bracket by sketching and lofting profiles to mount on cross member. Offset and stitch surfaces, extrude edges, trim, and add relief and fillets for assembly clearance.

Design and refine the front LCA bracket part 2 for a sheet metal chassis frame in Fusion 360, detailing sketches, trims, fillets, cutouts, midplane splitting, sweeps, and holes.

Design rear control pivot brackets in Fusion 360 by planning, sketching on a plane, applying dimensions and offsets, then create patches, cutouts, trims, and fillets for clearance and articulation relief.

Extract the site member surface with offset, trim the interior, and hide the body to reveal the skin, then center profiles and extrude to create sheet metal parts.

Design a chassis engine mount bracket for hydro hydraulic mount. Sketch on the mounting plane, form cylindrical profiles for two mounting points, and loft to create a reinforced bracket.

Use construction planes, sketches, extrudes, and lofts to shape the engine mount bracket, then patch and offset edges to integrate with the chassis frame.

Design the transmission crossmember attachment bracket by offsetting the top surface, extruding the profile, and creating sketches to loft, trim, and add a flange for attachment to the side member.

Design the center fuel tank cross member in Fusion 360 for sheet metal stamping, planning, sketching, lofting, and trimming to ensure proper clearance and bracket mounting.

Design and reinforce a fuel tank cross member in Fusion 360 by extracting the inner surface, creating mounting faces, intersecting geometry, applying patches, and adding thickness for rigid chassis support.

Learn to design a fuel tank rear cross member and mounting bracket in Fusion 360, including sketching, extruding, lofting, trimming, filleting, and arranging parts for assembly.

Duplicate the bracket, measure hole-to-hole distance, move by 146.444 units to place it, create a copy, yielding two brackets, and prepare for the front mounting of the fuel tank.

Design a fuel tank front cross member and bracket in Fusion 360, establishing center-plane sketches, offsets, and lofted profiles to ensure flush mounting and proper clearance.

Design a bracket for the rear trailing link in Fusion 360, detailing sketching, projection, lofting, mirroring, stitching, trimming, and fillets to form a stampable chassis component.

Design a rear upper link mount bracket for chassis frame in Fusion 360, using offset planes, sketches and patches, lofts and fillets, then split the body for a welded assembly.

Design a rear coil spring mounting bracket by constructing concentric circles, projecting outer geometry, and using sketch, extrude, trim, loft, stitch, and fillet operations to integrate with the cross member.

Design the bottom outriggers for the chassis frame in Fusion 360 by sketching the mounting face, concentric circles, and nine-degree extrudes to form the body brackets.

Design a body mount outrigger bracket for a chassis frame in Fusion 360 by sketching profiles, lofting between three planes, sweeping features, and trimming and joining to form the bracket.

design the third outrigger by sketching mounting faces, creating a mounting circle, and sweeping and lofting along the periphery, then patch, trim, and join bodies to finalize a welded bracket.

Design the bottom bracket and rear cross member for the outrigger in Fusion 360, using a 2.6 offset plan, sketches, extrusion, joining, and mirroring to integrate the chassis frame.