
Trace the compressed air route from intake filtration through compression, drying, and storage, to distribution pipes and frl units, then apply air with directional control valves, actuators, and cylinders.
Explore why compressed air is popular: readily available, reversible and safe, easy to control and distribute with FRL units, yet costly to prep and less precise due to air compressibility.
Learn to identify directional control valves in a pneumatic system by counting working points and port squares, recognizing A43 and A43A43 types to guide replacement and selection.
Discover eight methods to actuate a directional control valve, including solenoid operated, pilot operated, manually operated, push button, foot pedal, and two position A, with spring return options.
Build a simple pneumatic circuit from scratch using a single cylinder, mechanically operated directional control valve, FRL unit, service unit, air supply, and throttle valve to control motion.
Demonstrates the operation of a single acting cylinder, driven by a compressed air supply, FRL unit, three-way solenoid valve, and throttle valve; air extends the cylinder and retracts by spring.
Explore single acting and double acting pneumatic cylinders with a fluid sim, tracing air flow through service unit, A32 valve, throttle valve, check valve, and exhaust to extend and retract.
Explain the two-hand control (end) circuit that requires pressing both push buttons to extend a pneumatic cylinder, using two-way valves and a 5/2 valve, enhancing safety and preventing injuries.
Explore a pneumatic circuit that lets you start a machine from either side using two 3/2 valves, a shuttle valve, and a throttle for delay.
Demonstrate a to and from circuit that uses push buttons to energize valves, regulate air supply and throttle valves, and extend and retract a pneumatic cylinder in a factory setting.
Master an eight-step approach to troubleshooting pneumatic circuits, from identifying faults and inspecting the layout to verifying air supply, testing the DCV and throttle valve, and isolating sections.
This course aims to provide a thorough understanding of pneumatic concepts through a combination of theoretical foundations, practical simulations, and troubleshooting techniques relevant to a factory environment. It is specifically designed for artisans, including millwrights, electricians, fitters, instrument technicians, toolmakers, technicians, and technical colleges or University of Technology students therefore catering to both beginners and those looking to enhance their skills.
The knowledge gained can be immediately applied to even address an immediate factory downtime or stoppages. Participants will learn about the functions of compressors, dryers, air receivers, FRL units, directional control valves (DCVs), and actuators, along with skills in reading pneumatic drawings and troubleshooting pneumatic circuits in a factory setting.
Basic pneumatic symbols are introduced through a series of instructional videos that improve understanding of the relevant components in pneumatic circuits, accompanied by appropriate questions. The core principles of pneumatic circuit construction are clearly outlined in the videos focused on directional control valves.
The course further explores various pneumatic circuits commonly used in the industry such as FMCG,Plastic,Poultry,Packaging,Metal which the instructor has worked with including those used to control pneumatic cylinders and other actuators. Circuits utilizing AND, OR, and sequencing logic gates are developed from scratch using FluidSIM, facilitating a deeper understanding from design to simulation. Each topic is reinforced with related questions to enhance the learning experience.