
Explore fundamentals of electrical engineering and IEC/IEEE standards, then learn circuit breaker and instrument transformer sizing, protection philosophies, and outdoor and indoor substation design, including earthing and layout.
Discover how National Electrical Code (NFPA 70), IEEE standards, ISO standards, and local regulations shape safe, reliable, efficient substation design with quality and interconnection to the grid.
Compare single phase and polyphase systems in substation design. Single phase uses one livewire with neutral, while polyphase uses three phase voltages 120 degrees apart for balanced loads and efficiency.
Analyze how electricity is generated from diverse sources such as fossil fuels, hydro, nuclear, and renewables, then transmitted, distributed, and utilized by residential, commercial, industrial, and transportation sectors.
Improve power factor with capacitor banks, synchronous condensers, and var compensators to reduce losses and boost voltage regulation. A case study shows factor rising from 0.75 toward 0.95 via correction.
Explore arc quenching phenomena in circuit breakers, including current zero strategy, arc formation, and quenching in air, oil, vacuum, and sf6 media, with arc chutes and magnetic blowouts.
Explore the operating mechanisms of circuit breakers, including manual, motor-operated, hydraulic, pneumatic, spring, and solenoid types, and learn how their efficiency, reliability, and maintenance impact substation design.
Learn the purpose and scope of the component selection table for medium voltage and low voltage switchgear, criteria, type two coordination, and reference documents guiding selection and single line diagrams.
Select circuit breakers for mv switchgear by calculating full load current from three-phase power and voltage, and applying buffers to rated breaking and making current values for short-circuit ratings.
Learn how to select and design current transformers (CTs) using IEC nomenclature, considering transformation ratio, primary voltage, burden in VA, and safety/accuracy factors for metering and protection applications.
Select vt/pt per IEC guidelines, set the C factor (1.9 for non-solid earth, 1.5 for solid earth), use 100√3 or 110√3 secondary, ensure no core saturation and proper metering classes.
Explore analog ammeters and voltmeters, their moving coil or rectified moving coil principles, and direct or CT or voltmeter mounting used for current and voltage measurement in maintenance.
Understand type two coordination and type one coordination for low-voltage switchgear. Ensure motor protection and downstream equipment can be reused after faults while preserving safety.
Explore the main components of a motor feeder, a short circuit protective device, a fuse with a disconnecting link, and a starter with an overload relay to protect the motor.
Select short circuit protective devices (spcd) per IEC 60269 part one, understanding full range versus partial range breaking capacity. Relate to NEC 30-52 and motor protection.
Select contactors and overload relays IEC and NEC guidelines, using utilization categories (AC-1, AC-2, AC-3, AC-4) and NEMA sizes on motor rating and voltage, and size overload by starting time.
Explore type 2 coordination with sdf and mpcb using time-current curves for motor starting and full-load currents, identify crossover point, and ensure the contactor braking capacity exceeds it for protection.
Analyze a type 2 coordination case study for a 50 hp squirrel cage induction motor, covering starting current, contactor selection, overload relay settings, and fuse coordination to protect the drive.
Examine codes and standards for coordination, including the IEEE 141 red book, NDC 2005 handbook, and NEMA x 2.4, plus vendor catalogs and past project data.
Explore high voltage switchgear design and control gear, comparing IEC and IEEE ANSI standards, ratings from 3.6 to 36 kV, 60 Hz operation, and metal clad versus metal enclosed constructions.
Explains HV switchgear compartment design, interlocks and accessibility types, enclosure protection levels, current ratings, lightning arresters, arc classification, and partition types per IEC, NEMA, IEEE standards.
Learn switchyard fundamentals, including indoor and outdoor switchyards, key equipment such as busbars, transformers, circuit breakers, isolators, and earth switches, plus main and backup protection for 132 kV design.
Understand 66 kv gas insulated switchgear (gis) with sf6 insulation in a metal enclosed design, including busbars, circuit breakers, disconnectors, and transformers.
Explore the single line diagram and general arrangement drawing for a GIS substation, detailing bay allocation, metering, protection, 66 kV to 11 kV conversion, and underground cable routing.
Learn IEEE 80 based substation earthing design, including soil resistivity and conductor sizing. Understand step and touch potentials and practical switchyard grid layouts with rods.
What is substation design?
Substation design is the process of planning and creating the layout, specifications, and operational protocols for electrical substations. These substations are critical nodes in the power distribution network, transforming voltage levels and ensuring the efficient and reliable delivery of electricity from generation sources to consumers. The design process involves selecting appropriate electrical components, such as transformers, circuit breakers, and switchgear, and configuring them to work together seamlessly. It also includes considerations for safety, environmental impact, and regulatory compliance. Effective substation design ensures the stability and resilience of the power grid, accommodating current demands and future growth.
What student will be able to do after this course?
After completing the Substation Design course, students will be equipped with the skills to design and implement electrical substations. They will gain proficiency in understanding substation components, layout planning, and safety protocols. Students will be able to perform load calculations, select appropriate equipment, and ensure compliance with industry standards. Additionally, they will develop the capability to troubleshoot and maintain substation systems, making them valuable assets in the power and energy sector
Course Outline:
Module 1- Basic of Electrical Engineering
Codes & Standards
Single phase system and Poly phase system and their importance
Power generation, Transmission, Distribution and utilization
Power Factor correction and Improvement methods
Star & Delta in 3-Ph system
Module 2- Circuit Breaker Selection and Sizing
Breaker classification based on voltage level
Arc Quenching Phenomena
Operating Mechanisms of Circuit breaker
Preparation of Breaker control schematic
Rating of Circuit breaker
Module 3- Instrument Transformer Selection and Sizing
Current Transformer
Difference between conventional transformer and current transformer
Equivalent Circuit of CT
Errors of CT
CT Core classification (Metering and Protection class)
CT Sizing calculation
Voltage Transformer
Difference between conventional transformer and Voltage transformer
Ratio and Phase error of VT
VT Core classification (Metering and Protection class)
VT Sizing calculation
Module 4- Electrical Protection System
Induction
Relay Technology
Relay Characteristics
Types of relays and application
Relay Coordination
Module 5- Substation / Switchyard Design
Introduction and types of substations
Selection and sizing of Equipments
Bus bar arrangements
Substation Clearances
SLD and Layout preparation for 132/33kV Substation
Module 6- Switchyard Earthing / Substation Earth mat design
Requirement of Earthing in Industrial Plants
Substation Earth mat design Calculation as per IEEE-80
Earthing Installations Details
Types of Earthing Details
Substation Earth mat layout preparation
Module 7- Substation and Switchyard Lightning Design
Risk Assessment as per IEC 62305-2
Different Types of Lightning Protection Methodology
Lightning Protection Design as per IEC 62305
Introduction to Surge Protection Devices as per IEC 62305-4