
Explore fundamentals of chemical process design, synthesis, modeling, and simulation while integrating AI, machine learning, data analytics, and IoT for process optimization, debottlenecking, and decarbonization.
Develop robust mathematical models for chemical process simulations by integrating data analytics, AI, and machine learning, validating results, and applying retrofitting and debottlenecking for optimal energy and raw material use.
Explore how chemical engineers synthesize commercial processes by building hybrid process and flow models that couple Lagrangian and Eulerian descriptions with Reynolds transport theorem, balancing mass and energy.
Learn how hybrid AI and ML models enable vinyl chloride plant design through process synthesis, modular simulators, and optimization, merging product design with safety in chemical manufacturing.
Explore object oriented modeling of chemical processes, building abstract and concrete models with mass and energy balances, thermodynamics, and flow models to design and optimize distillation and reactors.
Explore transport phenomena and chemical kinetics in process simulation, from first-principles and abstract models to black-box and machine learning approaches, validating mass, energy and reaction accuracy against plant data.
See how digital twins support diagnostic and decision-making for chemical processes, applying AI and ML, fuzzy logic, expert systems, and hybrid models (PCA, SVR, GP, MLP) for optimization.
Explore contemporary industrial case studies to build design databases, create synthesis trees, and design flow sheets using simulation and energy balances, with top-down and bottom-up design.
Develop an understanding of AI-driven chemical process modeling, from primitive problem assessment to base-case design and retrofit, emphasizing modular simulators, plant-wide controllability, and safety and environmental considerations.
Learn how to select and apply thermodynamic property methods in process simulation, comparing ideal, equation of state, and activity-coefficient models (raoult’s law, henry’s law) with acetone–toluene and ethanol–water examples.
Each session shall be of two hours.
Sessions 1 through 14 are on Advanced Process Simulations and
Sessions 15 through 21 are on Artificial Intelligence in Chemical Process Industry.
Sessions 1 through 7, 15 through 21 are contemporary industrial case study learning and sessions 8 through 14 are completely hands on exercises.
Special Feature: A complementary session on personal research work on India’s First BioCNG Plant and Green Hydrogen Production shall be delivered at the end.
Software to be used:
DWSIM
SCILAB
ChemSep
Skills those shall be earned/fostered after the internship:
Engineering Fundamentals and Concepts
Mathematical Modelling
Process Synthesis and Analysis
Process Design
Process Modelling
Process Simulation
Process Optimization
Process Retrofitting
Process Debottlenecking
Process Data Analytics
Data Modelling
Artificial Intelligence Tools
Deep Learning using Artificial Neural Networks
Industry 4.0 for Process Engineering
Contemporary Industrial case studies
At the end of this course, the participants shall be able to:
Review the developments of process design and simulation fostering economy
Show how advanced Process Simulators function
Share various contemporary industrial simulation case studies with facilitation of ICT enabled tools
Encourage use of process simulators for simulation of Chemical Manufacturing processes and plants Apply advanced Computational Intelligence as Process Data Analytics, Artificial Intelligence, Machine Learning with deep learning of Artificial Neural Networks