
Explore volume variety relationship in manufacturing systems, from fixed automation for high volume production to programmable automation for many varieties, guiding flexible automation and FMS at mid variety mid volume.
Explore the product–process matrix and how product process flexibility aligns with volume, variety, and automation choices in production systems.
Explore the product–process matrix and how automation levels—from conventional to NC and DNC, to flexible manufacturing systems—enhance process flexibility through tool magazines, fixtures, material handling, and coordinate measurement.
Align resources—people, technology, and processes—with corporate strategies to synchronize finance, sales, product, engineering, manufacturing, and HR toward value-driven design within the quality loop and cost considerations.
Examine 11 functions of production and manufacturing automation, from market research and specifications engineering to procurement, process planning and control, production, inspection, sales, packaging and storing, installation, maintenance, and disposal.
Traces the evolution of automation from 1950s mainframe planning and batch control to flexible manufacturing systems, highlighting PLC, CNC, DNC, robotics, AGVs, ASRS, and modular fixturing within FMS.
Assess design maturity and production readiness to determine the timing of design release to manufacturing, aiming for fully automated systems like fms while weighing technical and business risks.
Explore manufacturing methodologies and technologies to design flexible automated systems that handle multiple products and models, achieving manufacturability and producibility through quality of design and quality of conformance.
Explore manufacturing methodologies and technologies, from e-commerce and web purchasing to CAD/CAM and ERP, focusing on ergonomic interfaces, cellular and flexible manufacturing, and group technology prerequisites.
Apply computer aided process planning (CAPP) with group technology or a generative approach, choosing variant type or 100% automated options, and use a comprehensive manufacturing capability database.
Boost productivity and quality with automation and robotics through low labor costs and high repeatability. Start design for automation early with concurrent engineering and design for assembly, manufacturability, and maintainability.
Link suppliers as extended in-house capabilities, emphasizing partners, shared communication, and commitment to best in class and statistical quality control; optimize supplier count for capacity, quality, and pricing competition.
Management should lead to meet customer expectations for quality, cost, and performance, and implement a quality assurance system that replaces unit-by-unit inspection, enabling world-class manufacturing in manual and automated production.
This comprehensive certification course on Production and Manufacturing Automation offers a thorough exploration of modern manufacturing systems and automation technologies. The course begins with an introduction to the Computer Integrated Manufacturing (CIM) Framework, setting the foundation for understanding how various manufacturing processes integrate within a digital framework.
Participants will delve into different types of manufacturing, with detailed comparisons among them, and learn about automation and production characteristics through informative diagrams. The role of automation in enhancing production efficiency is a key focus, alongside a deep dive into the Product-Process Matrix, complete with visual aids and extended discussions.
The Four-Plane Concept of Manufacturing is examined over multiple sessions, providing a nuanced understanding of its application in real-world scenarios. The curriculum further explores Product Design and Manufacturing Systems, emphasizing critical functions, material-handling systems, robotics, and flexible manufacturing systems.
Essential components of production systems are dissected, including their definitions, design criteria, and detailed diagrams. The course also covers manufacturing system components in-depth across several lectures, ensuring a comprehensive grasp of this complex subject.
Strategic elements of manufacturing, such as Manufacturing Strategy and Process Planning, are thoroughly discussed. The course also introduces modern methodologies and technologies, including Electronic Commerce, Web Purchasing, CAD/CAM, Computer-aided Process Planning (CAPP), and Ergonomics.
In the latter part of the course, participants will explore the revolutionary concepts of Industry 4.0, supported by a research project aimed at adopting these new technologies. Supplier partnerships, supply chain dynamics, and the present industrial scenario are also covered in detail.
The course places a strong emphasis on quality improvement, incorporating a systems approach to problem-solving, the six-step methodology, and the quality loop. Principles for continuous quality improvement in product design are thoroughly examined, providing participants with actionable insights for production control and framework development.
This certification course is designed for professionals seeking to enhance their expertise in production and manufacturing automation, preparing them for the advanced challenges and opportunities in the ever-evolving manufacturing landscape.