
Explore inventory control and materials management within a dynamic supply chain, mastering EOQ, ABC and VAT analysis, safety stock, reorder points, and quantity discount models.
Master materials management as the planning and control of materials flow, from identification of need through usage and accounting, using forecast and reorder points to avoid waste and capital lockup.
Define materials management objectives to support operational requirements, manage procurement, usage, and accounting, and develop sources of supply for organizational goals.
Procure materials at the least possible cost without compromising quality, quantity, or performance, and maintain an optimum service level with reliable availability and minimal capital tied up.
Explore how inventory maintains stock to meet future demand, and determine optimal order quantities and timing using economic order quantity and demand forecasts.
Identify and classify the components of inventory, including raw materials, purchased parts, work in process, in-transit items, and tools and equipment, within the broader context of materials management.
Master inventory control by understanding the types of inventory, the bullwhip effect, safety stock, and replenishment to ensure continuous production and vendor independence.
Optimize inventory control by determining what to order, when to order, and how much to order, balancing cost, safety stock, lead time, EOQ, reorder level, and ABC classification.
Explore ABC classification using cost, value, and usage, with an example that calculates total value and annual usage to categorize items into A, B, and C.
Utilize ABC analysis to selectively control and focus on high value items, achieving gains through strict A-class management and reduced clerical costs, while recognizing recategorization as usage and costs vary.
Learn how vital, essential, and desirable (ved) analysis classifies materials by production risk and stockout costs, compares it with abc analysis, and explains the role of inventory control.
Explore economic order quantity (EOQ) models to minimize total inventory cost by balancing ordering and carrying costs in materials management, guiding what, when, and how much to order.
Explore the basic EOQ model assumptions: known and constant demand, no shortages, fixed lead time, and order quantities received in a single delivery.
Explore the inventory order cycle, identifying reorder points, lead times, and safety stock to determine the economic order quantity for minimal total costs.
Explore the EOQ cost model by calculating annual ordering and carrying costs using annual demand, order quantity Q, and average inventory Q/2 to determine total inventory cost.
Explore how order quantity affects annual cost in the eoq cost model. Derive the optimal quantity by equating ordering and carrying costs.
Compute the economic order quantity using the formula to yield 2000 yards for 10,000 annual demand, then place five orders per year with a 73-day cycle to minimize total cost.
Demonstrate calculating EOQ, optimal orders, and minimum annual inventory cost for a 10,000 unit demand with rupees 2 per unit, rupees 36 per order, and 9% carrying cost.
Compare the current 250-unit ordering policy with the EOQ of 433 units using the EOQ model, highlighting how following scientific inventory management reduces total costs.
Explore the production quantity model, contrasting non instantaneous receipts with economic order quantity, using daily demand d and production rate p to derive the optimal order quantity.
Visualize the production quantity model with inventory on the y-axis and time on the x-axis, showing maximum inventory q(1−d/p) and the production quantity formula for Qopt.
Apply the production quantity model to find the optimal q* ≈ 2,257 yards for a 10,000-yard demand, with carrying cost $0.75 and ordering cost $1.50.
Explore quantity discounts and the trade-off between bulk purchasing and carrying costs within inventory control. Learn how the EOQ model applies and how unit price falls with higher order quantities.
Explore the quantity discount model and how order size drives unit price and total cost, with price tiers for 0–99, 100–199, and 200+ parts.
Explore a quantity discount model and EOQ calculations, showing how ordering cost, carrying cost, and quantity-based price affect the optimal order quantity (about 72.5 units) and total cost.
Understand safety stock as a buffer added to on-hand inventory during lead time to keep operations moving, reduce stockouts, and meet demand with a probabilistic service level.
Compute the reorder point by multiplying demand rate by lead time. Apply the example with d = 5 and l = 5, yielding r = 25 to prevent stockouts.
Analyze how variable demand affects reorder point and safety stock to prevent stockouts, even with non-linear demand, using the production quantity model and inventory control concepts.
Inventory Control Management is a core capability in materials management, production operations and supply chain management. This course provides a structured introduction to inventory management, inventory control, materials management, Economic Order Quantity (EOQ), ABC Analysis, VED Analysis, production quantity models, quantity discounts, safety stock and reorder point calculations.
The course combines inventory-management concepts with calculations and extensive problem-solving practice. You will begin by understanding the role of materials management, its objectives and responsibilities, before examining what inventory is, the major components of inventory and the relationship between inventory and supply chain management.
From there, the course moves into the analytical techniques used to classify, plan and control inventory.
A practical way to understand the overall inventory-control process is:
Inventory Requirement → Classification → Order Quantity → Order Cycle → Safety Stock → Reorder Point → Cost Analysis → Inventory Decision
This framework connects the major concepts covered throughout the course and helps you understand how individual inventory-control techniques contribute to better materials-management decisions.
Materials Management and Inventory Fundamentals
Effective inventory control begins with understanding the wider materials-management environment.
You will explore the objectives of materials management, the responsibilities involved in managing materials and the fundamental meaning of inventory. The course also examines the different components of inventory and how inventory connects with the broader supply chain management process.
These foundations are important because inventory decisions affect the availability of materials, the timing of replenishment and the way organizations manage resources throughout their operations.
Inventory Control and Classification Techniques
The course then introduces the principles of inventory control and two important inventory-classification approaches: ABC Analysis and VED Analysis.
You will study ABC Classification with an example and calculations, helping you understand how inventory items can be differentiated rather than managed identically.
The course also examines the advantages and limitations of ABC Analysis, providing a balanced understanding of where this approach can be useful and where its limitations should be recognized.
You will then explore VED Analysis — Vital, Essential and Desirable classification. This provides another perspective for categorizing inventory according to its importance.
Together, these approaches demonstrate an important inventory-control principle:
Different inventory items may require different levels of management attention.
Economic Order Quantity — EOQ
A major part of the course focuses on Economic Order Quantity, one of the central quantitative concepts in inventory management.
You will examine:
Economic Order Quantity models
Assumptions of the basic EOQ model
Inventory order cycles
EOQ cost-model formulas
EOQ cost-model graphs
EOQ calculations
The EOQ section helps connect inventory decisions with the costs associated with ordering and maintaining inventory.
Rather than treating order quantities as arbitrary decisions, EOQ introduces a systematic approach to thinking about the relationship between inventory quantity and cost.
A useful decision flow is:
Inventory Requirement → Ordering Decision → Cost Model → EOQ Calculation → Order Quantity Decision
The course also includes a dedicated section containing three EOQ exercises, allowing you to reinforce the concepts through numerical problem solving.
Production Quantity Model
Inventory decisions can differ when inventory is replenished through production rather than through a simple ordering process.
For this reason, the course covers the Production Quantity Model, including:
Production Quantity Model concepts
Production Quantity Model graph
Production Quantity Model formula
Example and calculations
This expands your understanding beyond the basic EOQ model and introduces another quantitative approach to inventory decisions.
By studying both EOQ and production quantity models, you can better understand how inventory-control models change according to the way inventory becomes available.
Quantity Discount Models
Purchasing decisions may also change when different order quantities are associated with quantity-based pricing conditions.
The course therefore introduces Quantity Discounts, including:
Quantity discount concepts
Quantity discount model graphs
Quantity discount examples
Quantity discount calculations
This section strengthens your ability to evaluate inventory decisions where order quantities and purchasing-cost considerations interact.
A useful way to approach these decisions is:
Order Quantity → Applicable Discount → Inventory Cost Consideration → Comparison → Decision
This reinforces an important principle: the lowest purchase price does not automatically represent the complete inventory decision. Inventory decisions should be examined using the relevant model and associated cost considerations.
Safety Stock and Reorder Point
Inventory-control decisions are not limited to determining how much inventory to order.
You must also consider when inventory should be replenished and how inventory systems can respond when demand varies.
The course therefore covers:
Safety stock
Reorder point
Variable demand
Reorder-point analysis under variable demand
Safety stock provides an additional inventory buffer, while the reorder point helps determine when replenishment activity should be initiated.
These concepts can be connected through a simple operating logic:
Demand → Inventory Consumption → Safety Buffer → Reorder Trigger → Replenishment
Understanding this relationship helps connect inventory levels with operational replenishment decisions.
50 Inventory Control Exercises and Solutions
One of the strongest practical components of the course is the dedicated section containing 50 Inventory Control Exercises and Solutions.
These exercises provide extensive opportunities to reinforce the concepts presented throughout the course and strengthen your ability to work through inventory-management problems systematically.
Instead of stopping with definitions and theory, the course gives you repeated practice in approaching inventory-related exercises, evaluating information and working toward a solution.
A practical problem-solving framework is:
Understand the Problem → Identify the Relevant Inventory Concept → Organize the Information → Apply the Appropriate Model → Calculate → Review the Result → Make the Inventory Decision
Repeated practice helps transform inventory-management terminology into a more structured analytical process.
What You Will Learn
By completing this course, you will develop a structured understanding of:
Materials management and its objectives
Responsibilities of materials management
The meaning and components of inventory
Inventory and supply chain management
Fundamentals of inventory control
ABC inventory classification
ABC Analysis calculations
Advantages and limitations of ABC Analysis
VED — Vital, Essential and Desirable Analysis
Economic Order Quantity models
Assumptions of the basic EOQ model
Inventory order cycles
EOQ cost-model formulas
EOQ graphs and calculations
EOQ problem-solving exercises
Production Quantity Models
Production Quantity Model graphs and formulas
Production Quantity Model calculations
Quantity Discount Models
Quantity Discount Model graphs
Quantity discount calculations
Safety stock
Reorder points
Variable demand and reorder-point analysis
Structured inventory-control problem solving
Inventory calculations through 50 exercises and solutions
Build a Structured Approach to Inventory Decisions
Inventory control involves several connected decisions.
You may need to determine:
What inventory exists?
How should inventory items be classified?
How much should be ordered or produced?
When should replenishment occur?
How much safety stock may be required?
How do cost relationships affect the decision?
The course brings these questions together through inventory-classification techniques and quantitative inventory models.
The learning progression can be summarized as:
Materials Management → Inventory Fundamentals → Classification → EOQ → Production Quantity → Quantity Discounts → Safety Stock → Reorder Point → Practice
This progression helps you move from basic inventory concepts toward increasingly analytical inventory-control decisions.
Who Should Take This Course?
This course is designed for learners who want to build practical knowledge of inventory control and inventory management.
It is particularly relevant for:
Inventory management professionals
Materials management professionals
Supply chain professionals
Production and operations professionals
Professionals involved in inventory planning and control
Managers who need to understand inventory decision models
Students studying operations, supply chain or materials management
Learners who want practice with EOQ and inventory calculations
Professionals preparing to strengthen their quantitative inventory-management skills
The course is especially useful if you want to move beyond basic definitions and understand important inventory models through formulas, graphs, examples, calculations and exercises.
From Inventory Data to Inventory Decisions
The central idea of effective inventory control is not simply to maintain inventory. It is to make structured decisions about inventory.
Throughout the course, you can use the following learning framework:
Identify → Classify → Quantify → Replenish → Protect → Evaluate
Identify what inventory is being managed.
Classify inventory using appropriate methods such as ABC or VED Analysis.
Quantify inventory decisions using EOQ, production quantity and quantity discount models.
Replenish inventory using order-cycle and reorder-point concepts.
Protect operations through safety-stock considerations.
Evaluate the results through calculations, examples and structured exercises.
By the end of the course, you will have developed a broader understanding of Inventory Control Management, supported by classification techniques, quantitative models and extensive exercise-based practice.