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Carton Design Using Sheet Metal in Autodesk Fusion
Rating: 4.1 out of 5(19 ratings)
225 students

Carton Design Using Sheet Metal in Autodesk Fusion

Design a parametric shipping carton with sheet metal tools in Autodesk Fusion!
Created byJomarc Baquiran
Last updated 2/2026
English
English [Auto],

What you'll learn

  • Design a complete shipping carton model using Autodesk Fusion Sheet Metal tools
  • Build carton walls, flaps, and flanges using a structured modeling workflow
  • Create parametric carton layouts from a reference box model
  • Apply correct sheet metal features for foldable packaging designs
  • Generate flat patterns for carton fabrication and prototyping
  • Produce 2D production drawings from carton models
  • Modify carton dimensions without breaking the model structure
  • Prepare carton designs for digital fabrication and cutting
  • Apply decals and basic visual details to carton models
  • Complete a full carton project from setup to finished drawing

Course content

4 sections • 12 lectures • 44m total length
  • Welcome1:02

    Download Fusion 360 here.
    https://www.anrdoezrs.net/links/8134627/type/dlg/https://www.autodesk.com/products/fusion-360/free-trial

  • 02 Using the Exercise Files1:12

    Open the exercise files from your computer and load the .f3d Fusion 360 project for lesson seven, creating the lower flanges. Then copy the address and open the file in Fusion 360.

Requirements

  • No prior sheet metal experience required — basic Autodesk Fusion sketching knowledge is enough
  • Basic familiarity with Autodesk Fusion interface and navigation
  • Ability to create simple sketches and basic features in Autodesk Fusion
  • A computer capable of running Autodesk Fusion smoothly
  • Autodesk Fusion installed (personal, education, or commercial license)
  • Willingness to follow hands-on modeling exercises step by step

Description

Carton and packaging designs are built from thin, foldable materials, which makes them a perfect match for sheet metal modeling workflows. In Autodesk Fusion, the Sheet Metal environment provides the exact tools needed to create parametric, bend-aware, and fabrication-ready carton structures.

In this hands-on project course, you will model a complete shipping carton step by step using Autodesk Fusion Sheet Metal tools. You will start from a reference box, then build the side walls, top flaps, short flaps, and lower flanges using a structured and repeatable workflow. The model is treated as a parametric design, so dimensions can be changed without breaking the geometry.

You will also generate a flat pattern from the finished carton model and create a 2D production drawing suitable for documentation and fabrication. Basic decals and visual details are added to complete the presentation of the design.

This course focuses on practical execution. Every lecture follows a guided modeling exercise so learners can build the carton alongside the instructor using the provided exercise files.

What you will practice in this course:

• Creating a carton model using Autodesk Fusion Sheet Metal tools
• Building flanges, walls, and flaps with correct feature order
• Applying sheet metal rules and bend behavior
• Generating flat patterns for cutting and prototyping
• Producing 2D drawings from a 3D carton model
• Adding decals and simple branding elements
• Modifying dimensions through parametric design

This course is suitable for students, educators, CAD learners, and professionals who want a fast, project-based introduction to sheet metal workflows for packaging and foldable structures. Basic Autodesk Fusion sketching knowledge is enough to follow along.

By the end of the course, you will have a complete production-style carton model and a repeatable workflow you can reuse for other packaging designs.

Who this course is for:

  • Students and beginners who want a practical introduction to sheet metal modeling in Autodesk Fusion
  • CAD learners who want to design foldable cartons and packaging structures step by step
  • Engineering, architecture, and design students learning digital fabrication workflows
  • Educators and trainers who want a guided carton modeling exercise for classroom use
  • Makers and product designers interested in packaging and flat pattern design
  • Professionals who want a fast, project-based sheet metal workflow refresher