
The introduction covers the course layout and explains the usefulness of vibration analysis.
In this lecture the terms related to the basic motion of vibrating bodies are explained.
The students will develop an understanding of the degrees of freedom of a vibrating system and the modes of vibration.
The participants will learn about the displacement, velocity and acceleration as units of vibration measurement and the conversion of one to the other.
The students will learn about the significant features of the Time WaveForm (TWF) signals and how the information contained in the TWF signals is used for vibration analysis and diagnosing the health of the machine.
The students will learn about that the shaft orbit plots provide advanced information regarding the working and health of (critical) machines fitted with hydrodynamic or journal bearings. Different patterns of motion of the shaft and vibration levels within the journal bearing depict particular operating behaviors. This can be an early information in case action is warranted to prevent failure of the machine.
The students will be able to read the FFT spectrum and will be able to identify problems with the machine for further investigation if the FFT spectrum depicts some abnormalities or queer behavior.
The students will learn about the impact of mass, damping and stiffness on the dynamic behavior of a vibrating system. They will understand the reasons why making a system rigid or changing its mass or playing with its dampers can affect the vibrations of the mechanical system. They will be able to deploy these concepts to the problems in the field.
In this lecture we study the relationship between the mounting arrangement and the frequency range.
In this lecture the participants will be introduced to the common faults in data acquisition and will be given an understanding on how to identify poor data and how to prevent the same.
The participants will come to know the signature vibration signals related to different common and not so common faults in steam turbines, gas turbines and generators.
In this lecture the phenomenon of resonance of pumps and piping systems is discussed along with the steps required to avoid resonance.
In this section we cover the different ISO standards which relate to rotating machines. These standards contain the vibration measurement principles and acceptance limits and acceptance criteria for different types of machines. While ISO 7919 covers vibrations of shafts the ISO 80816 covers vibration measured on non-rotating elements such as bearing pedestals.
One of the most important condition monitoring tool for the rotary machines is the vibration analysis. This is equally true for the pumps and pumping systems. The pumps exhibit signature vibration signals related to hydraulic turbulence, cavitation in addition to sub-synchronous vibrations, synchronous vibrations, and super-synchronous vibrations related to vane-pass frequencies, and other vibration exciting phenomenon. Many of these vibration frequencies are common for other rotary machines including compressors, turbines etc., and therefore are of a much larger interest in general industry.
This course “Basics of Vibrations and vibration measurement (Cat 1)” comprises of all topics included in Cat 1 vibration analyst course as recommended by ISO 18436-2.
This course has 5 sections namely - Vibration principles, Data acquisition, Signal processing, Equipment knowledge, and Acceptance testing. In these sections the basic motion of vibration and related terms and terminology, the vibration measurement instruments and transducers, the Time Waveform signals, the Frequency Response FFT spectrum and Shaft Orbit Analysis, the basic knowledge of rotary equipment used in the industry and finally an introduction to ISO vibration testing and acceptance standards for different types of machines are covered. These concepts provide a sound basis to understand the fundamental of vibrations. Therefore, this course is a precursor to the very detailed courses on vibrations on pumps and pumping systems, namely – “Vibration measurement and acceptance criteria as per API 610, 12th edition” and “Vibration measurement and acceptance criteria a per ISO 9906 and HI 9.6.4 standards” already available on this website.
For advanced understanding of vibration measurement and vibration analysis Cat II and Cat III vibration analyst programs are recommended.