
Explore the basics of Lean Six Sigma, detailing how reducing variation lowers opportunities for error and drives cost reduction and higher customer satisfaction.
Explore how Six Sigma guides decision making with measurement and metrics, complementing experience with a mathematical foundation to validate options and reduce organizational confusion.
Compare decision making with and without Six Sigma, showing how Six Sigma validates assumptions, maps out solutions with higher accuracy, and reduces unintended consequences through brainstorming and Six Sigma tools.
Explore decision making with Six Sigma tools and use the right control methods to implement changes, control processes, and reduce costs while maintaining consistent quality.
Explore the definition of six sigma as a statistical representation of the process, illustrating 3.4 million opportunities and the relationship to a very low number of errors.
Explore how sigma levels relate to opportunities and defects, show how higher sigma yields fewer defects and higher customer satisfaction, and why keeping products at six sigma is ideal.
Learn how to calculate the six sigma level using a simple equation based on opportunities and tickets to determine the process sigma for any organization.
Embrace the customer as the core Six Sigma principle to define what they decide, tailor offerings, and prioritize development to meet current needs. Gather feedback to validate ideas before investing.
The video demonstrates value streams by showing how sequence items, events, and people collaborate—from suppliers to budgeting, cooking, and selling—to produce and deliver a product.
Discover the purpose of creating value streams for a process and learn how to streamline workflows, determine labor requirements, and identify supplier inputs to save time.
Identify and prioritize process opportunities, and continuously improve each step toward Six Sigma level to reduce defects and boost customer satisfaction while maintaining financial stability.
Explore how Six Sigma drives continuous improvement by reducing inherent variation in processes. Examine a call center example where agent mood, accent, and other factors influence responses.
Remove waste by identifying unnecessary people or items in a process to cut processing time and reduce costs, aligning with lean cost management and Six Sigma lean principles.
Recruit and equip employees to understand how Six Sigma works, and monitor and maintain improvements to sustain the continuous improvement process.
Explore how lack of support across levels hinders six sigma implementation, highlighting financial and labor resources, open engagement by subject matter experts, and resistance to change from leaders and staff.
Organizations struggle with poor project execution when implementing Six Sigma, as inexperience and reliance on hired experts lead to projects that do not go as planned.
Identify the root causes of data access issues by distinguishing captured versus manual data, ensuring accuracy, and reducing time gaps and distortions between raw data capture and analysis.
Learn how Six Sigma teams quantify faults using sigma level, downtime, and the cost to address problems, prioritize issues by severity and addressability, and periodically reassess priorities as they work.
Discover the levels of Six Sigma certification from white belt through yellow, green, black, to master black belt and the NCIC measure analyze improve and control approach.
Explore lean process management and Lean Six Sigma, pairing process improvements with the efficient movement of goods or services to boost production and reduce costs.
Discover total quality management through eight key elements, including ethics, integrity, training, recognition, openness, and communication, that build trust and honesty to support quality products and teams.
Scrum accelerates agile product development within short timelines, aligning with Six Sigma practices to speed up projects and improve development workflows for teams and managers.
Teams analyze data and business and technical requirements to conceive a new feature, develop it in sprints with reviews, then proceed to post-game quality assurance and deployment.
Apply Six Sigma even when the problem is unknown by starting with a recovery-ready process, identifying loss areas, and prioritizing major issues to prevent unmanageable improvements.
Explore when to apply Six Sigma to tackle complex, data-heavy problems using thorough analysis and process control. Visualize hypotheses, premises, and conclusions to simplify solutions and measure success.
Use Six Sigma and statistical process control to reduce costs and prevent costly errors in high-stakes scenarios, validating ideas with minimal, cost-effective testing.
Define the dmaic phase by identifying customers, requirements, and expectations, and setting project boundaries and scope. Map the process to prepare for measurement.
Outline the measure phase by developing a data collection plan, gathering data from multiple sources, identifying detection metrics, and comparing results to customer surveys to identify shortfalls.
Analyze data collected and processed to identify root causes of defects, prioritize opportunities for improvement, and reduce variation by addressing gaps between current and target performance.
Improve processes through design and creative solutions to fix problems, using technology and discipline to deploy implementation flats within the Six Sigma framework.
Stay on course to control improvements and institutionalize changes through modifications to system structures, retraining, and incentives that prevent reverting to old methods after Six Sigma implementation.
Conclude the basics of Six Sigma, defining sigma levels and 3.4 defects in opportunities, with decision making and practical kitchen examples illustrating process efficiency and white/yellow belt basics.
In this course we will be covering Everything from the basics. We will begin with - What is Six Sigma and move onto how it helps with decision making, it's application, types of qualifications, challenges faced, advantages, when to use and also cover processes like DMAIC(Define, Measure, Analyze, Improve and Control)
Six Sigma is a set of techniques and tools for process improvement. Sigma emphasizes cycle-time improvement while at the same time reducing manufacturing defects to a level of no more than 3.4 occurrences per million units or events.
The premise of Six Sigma is that variation in a process leads to opportunities for error; opportunities for error then lead to risks for product defects. Product defects—lead to poor customer satisfaction. By working to reduce variation and opportunities for error, the Six Sigma method ultimately reduces process costs and increases customer satisfaction.
Course Layout:
1. Introduction
2. Decision making with and without Six Sigma
Decision making and Six Sigma
Decision making with and without Six Sigma
Decision making with Six Sigma tools
3. Six Sigma Definition
Definition
Sigma Levels
Calculating Sigma Levels
4. More about Six Sigma
Primary Principle
Value Streams
Purpose of creating value streams
Continous Process Improvement
Variation
Removing waste
Equipping Employees and People
5. Challenges faces while implementing Six Sigma
Lack of support
Poor Project Execution
Data access issues
6. Applying Six Sigma
Applying Six Sigma
Levels of Six Sigma certification
7. Other Process Improvement Principles and when to use Six Sigma
Lean Process Management
Total Quality Management
Scrum
When to use Six Sigma
8. The DMAIC process