
Build a solid foundation in mechanism design and kinematic analysis, covering the design process, mobility criteria, and position, velocity, and acceleration analysis across mechanisms.
Explore the mechanical design process from idea generation to detailed design, distinguishing mechanisms for motion transfer and structures for load bearing, and translating functional requirements into engineering design.
Break down functional requirements into individual motions and actions to design mechanisms, learning how locomotion, rotation, power transfer, lifting, clamping, and guiding drive automated systems and devices like bicycles.
Identify and understand the problem, define inputs, requirements, constraints, and the design space; formulate specifications, generate concepts, analyze with kinematic analysis and packaging analysis, and integrate interfaces before detailed design.
Explore analysis and synthesis in mechanism design, where synthesis creates concepts and schemes and analysis evaluates motion and forces, with kinematic and dynamic analysis illustrated by a robotic arm.
Explore the degrees of freedom concept in mechanism design. Learn how translation and rotation in X, Y, Z are constrained or enabled by kinematic pairs to extract function.
Classify kinematic pairs into higher and lower types by contact; line-to-line and line-to-surface contacts occur in higher pairs, surface-to-surface in lower pairs, with prismatic, planar, revolute, cylindrical, spherical examples.
Define a mechanism as rigid bodies connected by joints or kinematic pairs with a fixed ground link, and distinguish open versus closed kinematic chains and their degrees of freedom.
Apply the rigidity assumption in kinematic analysis by treating links as purely rigid with zero relative motion within a link and coincident joint axes, focusing on motion and velocity changes.
Differentiate planar mechanisms, which confine motion to a single plane and dominate engines and pumps, from spatial mechanisms whose loci span multiple planes, including spherical mechanisms used in aircraft gimbals.
Explore the mobility of planar mechanisms using the Kutzbach criteria to determine degrees of freedom and the number of independent inputs, by counting links and joints.
Use the mobility criteria to classify link configurations as mechanisms or structures by counting links, joints, and degrees of freedom from prismatic and other pairs.
Explore exceptions to Kutzbach mobility criteria using parallelogram linkages, showing how dimensions and link orientations can enable motion despite calculations predicting a structure, and emphasize practical verification.
Examine mobility criteria for planar and spatial mechanisms, derive single-degree-of-freedom forms using prismatic and revolute pairs, and analyze the universal joint and Stewart platform as practical examples.
Learn how selecting a single fixed link creates a frame of reference for a four-bar mechanism, producing multiple inversions such as slider mechanism variants and other motion cases.
Explore Grashof criterion for four-bar linkages, determining when the shortest and longest links allow full rotation, including crank and rocker, double crank, and parallelogram cases.
Analyze mechanism point positions using position vectors, distinguishing absolute and relative positions in fixed and moving frames, and apply vector addition and subtraction to describe straight and curvilinear motion.
Derive the loop closure equation for a four-bar linkage using vectors to determine the positions and orientations of A, B, C, and D in a fixed frame.
Explore the loop closure equation for a slider-crank mechanism, deriving vector relations from A to B, and solving for crank and slider positions using circle intersections and vector components.
Derive the absolute position of a point on the four-bar coupler using vector loop closure, vector diagram, and graphical construction from known link lengths.
Learn velocity analysis in mechanism design by defining linear, angular, and instantaneous velocity through omega cross r, and apply relative velocity with the velocity-difference vector via the vector triangle.
Explore velocity analysis of coupler in a four-bar mechanism using velocity vectors, omega one, omega three, and a velocity polygon to determine omega two and velocity of point C.
solve velocity analysis for a forward linkage by determining absolute velocities at points b, c, e, and f using velocity polygons and cad-based methods.
Develop velocity analysis for a four-bar mechanism, deriving angular velocities omega3 and omega4 and solving absolute velocities at points using relative velocity equations and velocity polygons.
Explore velocity analysis of a crank-slider mechanism, constructing velocity polygons to determine the instantaneous velocities and angular velocity of links using relative and absolute velocities.
Explore acceleration analysis in mechanism design by separating linear acceleration into tangential and normal components, driven by angular acceleration alpha and radius R, and apply relative acceleration concepts.
Perform acceleration analysis for the formal link by constructing velocity and acceleration polygons, determining angular accelerations of links three and four and the absolute acceleration at point b.
Explore acceleration analysis of a four-link locking mechanism using the acceleration polygon method, deriving velocity components, angular velocity, and the absolute accelerations of points B and C.
Develop acceleration analysis using an activation polygon to compute A, B, and C accelerations via components NCEA, NBA, NBC and ATC, yielding absolute, relative accelerations and angular acceleration.
Explore static and dynamic force analysis of mechanisms, using free body diagrams to assess external and internal forces, static equilibrium, inertia, and conditions for two- and three-force members.
Analyze static force analysis of a four-bar mechanism by drawing free-body diagrams, enforcing equilibrium for three-force members, and calculating the crank moment M1 two to hold link four.
conducts a static force analysis of a slider-crank mechanism, building free-body diagrams to determine the torque needed to maintain equilibrium; shows how frictionless assumptions change reaction forces.
Explore dynamic force analysis of planar mechanisms, linking unbalanced forces, inertia forces, and moments to angular acceleration via Dalembert's principle and the center of mass.
Solve the double slider mechanism problem by analyzing velocity and acceleration, compute the inertia force and inertia torque, and determine the angular acceleration and dynamic equilibrium.
Analyze a compact retractable wall-mounted seat using a planar double forbearer mechanism, covering problem statements, concept schemes, and 3D motion analysis in Fusion 360 with parametric link lengths.
Explore a window opening mechanism case study with a slider-rocker and prismatic link, applying kinematic analysis and parametric CAD motion to satisfy limited travel and a 15-degree opening.
Explore a case study of a high camber suspension system, modeled as a double rock'em mechanism, analyzing the wheel camber angle alpha during bump and rebound.
Explore a single windshield wiper mechanism powered by a four-bar linkage, analyzing design conditions, line diagrams, and how input crank rotation translates into wiper swing and angular velocity.
Explore case study 5, a press brake shear for cutting sheet metal, and develop a position diagram as the red shear angle reaches zero, determining other link angles.
Mechanisms and structures are fundamental elements of any mechanical design.
In this course we will learn in depth about the fundamentals of mechanisms , the study of their motion and the application to actual product design
The following topics will be covered :
An overview of the mechanical design process and where mechanism design fits into the larger picture
What are functional requirements in product or systems design and the many functional keywords
A general approach in designing mechanisms from scratch
The difference between Analysis and Synthesis
Concept of Degrees of Freedom
Kinematic pairs and joints and their types
Planar and Spatial mechanisms introuction
Mobility Kutzbach criteria and examples
Criteria for spatial mechanism with examples
Kinematic inversions
Grashof criteria for 4 link mechanisms
Basics of position vectors
Loop closure equations
Finding position of a point on link
Velocity analysis Basics
Velocity analysis of 4 link mechanism and slider crank mechanisms
Finding velocity of any point on the links
Acceleration analysis introduction
Problems in acceleration analysis - How to find absolute accelerations for any point on the link
Static Force analysis
Dynamic force analysis and concepts of Inertia , D'alemberts principle applied
Problem in dynamic force analysis
Case studies in application of mechanism design to product design or systems design
This course is a deep dive in the world of mechanisms and the main purpose is to form a strong foundation to apply in actual engineering problems and go towards advanced design
Learning Outcomes Aimed
Develop a strong conceptual understanding of designing mechanism from fundamentals
Ability to develop analyses of mechanisms and understand the motion thoroughly
Develop understanding of the design process for new design