
Welcome to WR training for the Aspen Plus v11 heat exchangers course, introducing EDR exchanger design and rating and guiding you through foundational concepts.
Explore Aspen Plus version 11 on Windows, focusing on fundamental features that do not change across versions, and get ready for chemical engineering simulations.
Explore how Aspen Plus, an advanced system for process engineering, uses flow-sheet simulation to model a chemical plant from raw materials to finished products, including unit operations and energy streams.
Explore how Aspen Plus provides a strong thermodynamic foundation, reliable data, and rigorous models to simulate plant behavior, run what-if analyses, and optimize design and operation.
Identify who uses Aspen Plus across the process lifecycle from conceptual engineering to plant operations, and highlight its role in university R&D and in advancing engineers' Aspen Plus skills.
Translate a chemical process into an Aspen Plus simulation model by specifying components, thermodynamic model, process flow sheet, unit operations, streams, flow rates and operating conditions, then run the simulator.
Design heat exchangers using Aspen Plus v11, applying shortcut and rigorous EDR methods to model shell-and-tube configurations, review results, and assess design risks.
Describe designing a shell-and-tube heat exchanger in Aspen Plus v11, heating Freon twelve from 250 K to 300 K with ethylene glycol, carbon steel tubes, and five BSI pressure drop.
Explore Aspen Plus heat exchanger models from heater to hx flux, including heat X and M eight X, for energy balance and area calculations in shell and tube designs.
Use the heater model to calculate heat duty for freon from 250 K to 300 K, then apply the heat x model to size exchanger for the freon-ethylene glycol system.
Apply the heat X model to calculate heat transfer area from a 180 kW duty and determine the ethylene glycol outlet temperature to 315 K in a freon-ethylene glycol exchanger.
Determine ethylene glycol mass flow rate to reach outlet temperature, then apply the EDR exchanger design and rating to eight X blocks using feasibility panel and rigorous mode.
Learn to use Aspen Plus EDI's EDR feasibility panel to convert a shortcut shell-and-tube exchanger to a rigorous model, assess risks, and review design results.
Explore useful EDR exchanger features in Aspen Plus, edit geometry, rerun simulations, and assess heat transfer coefficient, turbulent flow effects, Renault's number, and pressure-drop trade-offs for economic exchanger design.
Initiate the rigorous mode in the heat x block to model a shell and tube heat exchanger, then select shell and tube in model fidelity options and proceed.
Begin with the heater model to estimate heat duty and pressure drop, then size the shell-and-tube exchanger via the edr sizing console, monitoring warnings and convergence.
Advance your Aspen Plus skills to modeling more complex processes and exploring advanced features. Explore the master class and Aspen Plus dynamics courses to enhance your expertise.
Introduce flash separation and distillation concepts, model a mixer and a single-stage separation, split a mixture into aqueous and organic streams with acetone partitioning, then purify via distillation.
Explore liquid-liquid solvent extraction, based on relative solubility and partitioning between immiscible water and organic solvent. Learn single-stage and multi-stage extraction to achieve >90% purity and recover octanol for reuse.
Model and simulate acetic anhydride production from acetone with a plug flow reactor, compressor, rectifying column, distilling column, and continuous stirred tank reactor in Aspen Plus, learning reaction kinetics.
Model piping systems in Aspen Plus, simulating valves and fittings, net positive suction head, and flow coefficient KVI; perform sensitivity analysis to identify cavitation or valve choking and optimize operation.
Explore economic optimization of pipeline diameter in Aspen Plus by iteratively minimizing total annual cost with fixed and operational costs under turbulent conditions.
Explore solids handling in Aspen Plus, focusing on particle size distribution, density, moisture content, color, shape, and solubility, and review solids unit operations and applications.
Explore Aspen Plus v11 fluidized bed modeling, treating the bed as two zones: dense bottom and freeboard, using bubble dynamics and entrainment concepts to predict outlet solids and gas flows.
Explore Aspen Plus safety and energy features through a natural gas liquids process, conditioning, stabilizing, cooling, and pressurizing natural gas liquids for pipelines with butane controlled by red vapor pressure.
Aspen Plus for Heat Exchanger Simulation: Design, Rating & Optimization
Master Heat Transfer Modeling and Heat Exchanger Design in Aspen Plus—Step-by-Step, Example-Driven Learning
Unlock the secrets of efficient heat transfer and heat exchanger design with Aspen Plus! This hands-on course guides you through real-world heat exchanger simulation examples, providing you with the essential skills to model, analyze, and optimize heat transfer equipment for any process industry application.
Why Enroll in This Course?
Industry-Leading Software:
Aspen Plus is the gold standard for process simulation in research, design, and operations across petroleum refining, petrochemicals, chemicals, pharmaceuticals, and more.
Essential Engineering Skill:
Accurate heat exchanger modeling is critical for safe, energy-efficient, and cost-effective plant operations.
Practical, Example-Based Learning:
Work through step-by-step heat exchanger simulation examples—from basic concepts to advanced optimization.
What You’ll Learn
Aspen Plus Fundamentals for Heat Exchangers:
Navigating the interface and workflow for heat transfer modeling
Setting up and configuring different types of heat exchangers
Modeling & Analysis:
Simulate and analyze the performance of shell-and-tube, plate, and other heat exchangers
Calculate heat duties, temperature profiles, pressure drops, and exchanger sizing
Design, Rating & Optimization:
Perform design and rating calculations
Optimize heat exchanger performance for process efficiency
Troubleshooting & Best Practices:
Interpret simulation results to troubleshoot and improve heat exchanger operation
Who Should Enroll?
Chemical, process, and mechanical engineers
Plant designers and heat transfer specialists
Graduate and undergraduate engineering students
Process managers and technical leaders
Anyone aiming to boost their Aspen Plus and heat exchanger design skills
Course Features
Step-by-step video tutorials using real Aspen Plus workflows
Comprehensive heat exchanger examples with guided solutions
Downloadable resources for further practice and reference
One-on-one instructor support via Udemy Q&A
Lifetime access: Study at your own pace, anytime, anywhere
By the End of This Course, You Will:
Confidently build and simulate heat exchangers in Aspen Plus
Perform design, rating, and optimization calculations for various heat exchanger types
Analyze and interpret simulation results for better plant performance
Apply simulation insights to real-world plant design and troubleshooting
Get Started Today!
Preview the free course videos and detailed curriculum. Join WR Training’s global network of engineers and students who trust us for clear, hands-on technical education.
Click “Enroll Now” and master heat exchanger simulation with Aspen Plus!
WR Training – Your Partner in Engineering & Process Simulation Excellence
Spread the wings of your knowledge
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IMPORTANT NOTES :
Aspen Plus is a complex process simulator and, in our opinion, the best way to learn is with hands-on experience, by attempting each example provided in this online course, and when difficulties are encountered, by referring to the problem setup and solution that you can find in the downloadable resource section.
The downloadable resources contain the input and solutions to all of the examples and workshops covered in this online course. There is a root folder for each section, within which, there are subfolders named Examples. Each example is provided in .bkp Aspen Plus format and .txt format. The .bkp files are set up as input files to view details and may be executed. The .txt files are solutions and may be viewed with Notepad. We recommend that while reading the text, Aspen Plus be used simultaneously to execute and review each example.
Lastly, we have made an effort to provide the describing equations of most of the models referred to in this online course and if not possible, because of the proprietary nature of the software, we have described the functionality. Please keep in mind that Aspen Plus is a proprietary software and the source code and implementation details are not available. Additionally, there are frequently several ways to solve the equations that describe the blocks, and there is no way to ascertain these details since Aspen Technology does not provide them.
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SOFTWARE & HARDWARE :
The Aspen Plus software, like most other software, is being developed on a continuous basis and new versions are released frequently. This online course covers Aspen Plus version 11, which is the most recent version at the moment we recorded this video. Please keep in mind that this online course covers the fundamental features of Aspen Plus which do not change from version to version. The course covers the use of Aspen Plus on computers that use the Windows operating system. We assume that Aspen Plus is installed on your computer and that you have basic knowledge of operating the computer. If you are new to Aspen Plus and have little or no experience in chemical engineering simulation, then you have come to the right place.