
Use process modeling to reduce repetitive work, simulate energy balances with varying properties and inputs, lower calculation errors, enable complex simulations, and evaluate control strategies while cutting costs.
Survey key process simulation software options, including Aspen one, Aspen Plus, Hysis, Aspen dynamics, Pro Tools from Ariba, MCAT Pro one, and Matlab, emphasizing steady-state simulations.
Create a gravity drain tank model that defines its requirements, interfaces with library equipment like valves and pumps, and analyzes pressure, vapor pressure, flash, and fluid properties.
Explore setting up a new model by defining components, water properties, entry temperature and pressure, building volume and pressure dynamics, using the SEM properties model, and validating under pressure.
Verify and test the pressure-driven model after each modification, validating correctness with estimates and simulations. Identify inconsistencies, explain causes, and repeat the cycle until calculations and simulations align.
Navigate Aspen Custom Modeler’s three panels: the simulation flow, simulation explorer, and messages window, and learn to save a file and add a new model from custom modeling models.
Declare fluid and equipment variables for a simulation using the model window or model assistant, set initial values and bounds, and define vessel dimensions and equations.
Define three fluid variables and two fixed dimensions, determine free variables by mass balance and Torricelli’s law, and link level to flow rate through a derivative for ACM modeling.
Switch to dynamic mode, specify initial conditions for the level derivative, and set the level variable as rate initial to restore green status, then run the dynamic simulation.
Reinitialize the model at lower values after discovering the initial conditions were too large, and validate that the dynamic simulation results align with predictions as the added components function correctly.
Learn to retrieve densities from a fluid package in Aspen Custom Modeling by defining component mass fractions and using a property package with temperature, pressure, and mole fractions.
Create complex custom models that you can seamlessly integrate with pre-built flowsheets. This course will provide a guided tour of all the steps required for you to create your own models by showing an example model.
A simple gravity drain tank example shall be used for understanding how to create a custom model. The example will start simple and become complex step-by-step allowing you to understand the methodology and nuances of creating custom models. Initially, Torricelli's equation is implemented and calculated to show how the software handles equations. Next, physical properties are included into the model. Then, Aspen properties database is linked to provides properties at any temperature and pressure. Later, the model is made pressure dependent and pressure-related equations are implemented. The stage-wise addition of complexity to the model provides a clear picture of the functioning of the model and also eases the troubleshooting of bugs and errors within the model. Stage-wise validation and testing also becomes possible.
Once the model features have been added to the required accuracy, and verified/validated, the model is exported to aspen dynamics for use with other pre-built models. Now valves pumps and other units operation may also be used in conjunction with our custom model.
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