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Advanced Refinery Process Modeling Using Aspen HYSYS
Rating: 4.8 out of 5(35 ratings)
150 students

Advanced Refinery Process Modeling Using Aspen HYSYS

Mastering Simulation Techniques for Enhanced Refinery Efficiency and Optimization
Created bySarah Zayan
Last updated 8/2025
English

What you'll learn

  • Atmospheric Crude Column Simulation
  • Vacuum Tower Simulation
  • Aspen HYSYS software
  • Atmospheric Crude Column Optimization
  • Oil Refinery Simulation

Course content

5 sections40 lectures4h 26m total length
  • Fluid Package2:57
  • Add Petroleum Assay Manually10:14
  • Petroleum Assay plots2:56
  • Import Petroleum Assay from Library3:12
  • AspenTech Petroleum Assay library4:32
  • Load manually added Petroleum Assay2:31
  • Stream Analysis - Petroleum Assay6:49

Requirements

  • Chemical Engineering Background ( Refinery )

Description

Welcome to the Advanced Refinery Process Modeling Using Aspen HYSYS. This comprehensive program is designed for professionals and students seeking to deepen their understanding of refinery process simulation and optimization using one of the industry’s leading software tools, Aspen HYSYS.

In this course, participants will engage in hands-on simulation exercises that cover a wide range of essential refinery processes. The curriculum includes the following key modules:

  1. Petroleum Assay Simulation:

    • Learn how to utilize fluid packages and explore various methods to input petroleum assay data, including manual entry, extraction from the assay library, and stream analysis.

  2. Atmospheric Distillation:

    • Gain insights into the operation of atmospheric distillation columns, including the design and function of refluxed absorbers. Participants will also examine side operations such as pump-arounds and side strippers, as well as the determination of cut points and trim energy optimization.

  3. Vacuum Distillation:

    • Delve into vacuum distillation processes, focusing on column design, side operations, and the principles of heat integration to enhance efficiency.

  4. Fluid Catalytic Cracking (FCC):

    • Explore the FCC template, including feed, lump model, catalyst selection, and operational conditions. This module emphasizes the importance of accurate modeling for optimizing catalyst performance and refinery yields.

  5. Hydrocracking Process Simulation:

    • Introduce the hydrocracking (HCR) template and engage in simulations that illustrate the hydrocracking process. Participants will learn about calibration techniques to ensure model accuracy and reliability.

Throughout the course, participants will engage in practical exercises and case studies that reinforce theoretical concepts and enhance software proficiency. By the end of this course, you will be equipped with the skills necessary to model complex refinery processes effectively, optimize operations, and contribute to the overall efficiency and sustainability of refinery systems.


Who this course is for:

  • Chemical Engineer
  • Process Engineer
  • Operation Engineer