
Examine the load list, classify as continuous, intermittent, or standby, and compute consumed load. Use motor rating, efficiency, and power factor to determine plant running, peak loads, and transformer sizing.
Types of Cables
Different Types of Electrical Cables
Indian Standards – For Power & Control Cables
General Cable Applications
Power Cables – Construction
IS Standards for Basic Components & Materials
Power Cables – Conductor
Different Shape of Class-2 Conductor
Different Class of Conductors
Insulation
PVC vs. XLPE Insulation
Inner Sheath / Bedding
Armouring
Outer sheath
Cable Core Colors Identification
Abbreviation for PVC & XLPE Cable
Power Cables_ IS Codes
Cable Handling, Storage & Installation
Handling Do & Don’t
Manufacturing Process of Electrical Power Cables
Learn how to size electrical cables for load requirements and voltage drop calculation, covering ampacity, short-circuit criteria, derating factors, and IEC standards.
Explore a stepwise 22 kV cable sizing calculation to meet short-circuit and full-load ampacity, applying derating factors to justify a 70 mm² aluminium conductor.
Demonstrates high-voltage cable sizing calculations using voltage drop, derating factors, and starting and running power factors to select cable size for motor and feeder circuits, guided by standards and tools.
Explore underground cable installation and wiring methods, including conduit routing, depth and spacing, crossings over drains and roads, markers, grounding, and future expansion planning.
Explore joining cables, including insulation considerations, approved joining methods, and installation guidelines to ensure safe, reliable splices and compliant cable routes.
1. Power and Control Cable Schedule
2. Cable Drum Schedule
3. Cable Interconnection Schedule
Explore the power triangle, with active power (kilowatts), reactive power, and apparent power. Learn how improving power factor, via capacitors, reduces current and lowers utility costs and losses.
Improve power factor by local capacitive units near loads or central capacitor banks, and choose from polypropylene, mixed dielectric, or metallized polypropylene capacitors, considering harmonics and voltage rise.
the lecture identifies key reasons for capacitor failure, including insulation breakdown and moisture-induced voids. it reviews capacitor bank configurations for three-phase systems and automatic installation options to enhance reliability.
Examine low voltage capacitor construction, featuring self-healing elements and vermiculite insulation, and apply a motor-data based capacitive sizing metaphor for safe capacity.
Analyze capacity sizing for electrical systems, assess harmonic distortion from nonlinear devices, and apply capacitor bank sizing with detuned reactors and filters to prevent resonance and capacitor failure.
Calculate capacitor sizing by analyzing inductive loads, magnetizing current, and reactive power to achieve the target power factor with a suitable capacitor bank.
Explore the sizing of emergency diesel generator sets, covering essential components, fuel and cooling systems, control panels, and standards, with emphasis on emergency load lists and vendor data.
Examine the utility consumption and load list for a dg set to identify voltages, frequencies, and running versus standstill currents. Assess starting limits and efficiency to determine emergency load capacity.
Explore ga drawings for a dg set, covering mounting, cooling system, exhaust piping, clearance requirements, and open maintenance areas for installation and upkeep.
Learn to size a transformer using an Excel-based manual calculation by summing continuous, intermittent, and standby loads with duty factors, and verify voltage regulation during largest motor inrush within 15%.
Size the uninterruptible power supply for emergency loading of critical process elements, applying european sizing and future margin, for systems like CCTV and PBX, with standard single or parallel configurations.
Explore battery sizing for stationary and dc loads, comparing lead-acid and nickel cadmium options, applying charging, temperature correction factors, and design margins to determine the number of cells.
Size a 24-volt dc system by applying nominal and minimum voltages, voltage variation, aging, and design margins to determine required cells and capacity.
Learn how to size and select industrial motors through codes and standards, continuous-duty requirements, enclosures, insulation, cooling, and safe, reliable design practices.
Explore motor design calculation by linking power, torque, and speed, selecting motor frame and rating, and sizing for constant power, constant torque, and speed conditions with efficiency and start-up considerations.
The goal is to design safe and dependable processing facilities in a cost effective manner. The fact is that there are very few formal training programs that focus on design and engineering of Electrical systems of such big plants The heavy electrical industry has under its purview power generation, transmission, distribution and utilization equipment. These include turbo generators, boilers, turbines, transformers, switchgears and other allied items. These electrical equipment (transformers, switchgears, etc.) are used by almost all the sectors. Some of the major areas where these are used include power generation projects, petrochemical, refineries, chemical plants, integrated steel plants, non-ferrous metal units, etc.
Overview:-
Introduction of Electrical Engineering
Introduction of EPC Industry
Coordination with Other Department
Load List:-
Preparation of Load Schedule
Determination of Power Supply Capacity
Standby Capacity consideration
Rating of Generators in Relation to
Prime Movers Importance of max and min temp
Rating of Motors in Relation to their Driven Machines
Electrical Equipment Selection, Sizing:-
Motor
Transformer
Emergency Generator
Neutral Grounding Resistor (NGR)
Power capacitor banks (PCB)
AC UPS
Battery & Battery Charger
CT/PT
Bus duct
Illumination Design:-
Introduction
Type of Lighting Fixtures
Selection of Lighting Fixtures
Preparation of Fixtures Schedule
Indoor Illumination Calculation
Outdoor Illumination Calculation
Calculation on Software
Lighting Layout Design
Lighting Installation Detail
Small Power selection
Lighting Board Schedule
Cable Selection, Sizing & Layout:-
Power and Control cable Introduction
Cable Selection and Sizing
Cable sizing for Low voltage system
Cable sizing for High voltage system
Voltage Drop Consideration
Let through Energy consideration
Earth fault Loop Impedance consideration
Cable Schedule
Cable interconnection Schedule
Selection and Sizing of cable Tray
Cable tray schedule
Cable Drum schedule
Conduit Selection
Conduit Sizing
Cable Routing Layout
Cable Tagging
Installation details
Development of Single Line Diagram (SLD):-
Key SLD
Detail SLD
Lighting system SLD
Small power SLD
Metering and Control diagram
Earthing & Lightening Protection Design:-
Requirement of Earthing in Industrial Plants
Earthing Design calculations
Type of Earthing and Details
Earthing Installation Details
Earthing Layout Design
Lightening Protection Requirement
Lightening Protection Calculation
Lightening Installation Details
Lightening Layout Design
Testing / System Studies:-
Overview & Load Flow Analysis
Short Circuit Analysis (Fault Level Calculations)
Motor Starting Study
Relay- Coordination