
Explore the origins of lean manufacturing and the Toyota production system, and learn how to apply 5S and lean concepts to modern factories by identifying wastes and efficiencies.
Explore the origins of lean manufacturing by tracing its roots from Eli Whitney's interchangeable parts through Ford's assembly line to Toyota Production System, and its formal naming in 1991.
Explore the Toyota production system's two pillars—just in time and jidoka—and its foundations of stability with heijunka, standard work, and kaizen to achieve quality, low cost, and shorter lead time.
Identify waste in lean manufacturing using the Tim Wood framework, recognizing transportation, inventory, motion, waiting, overproduction, overprocessing, and defects as non-value activities.
Identify waste in lean manufacturing by analyzing practice problems that reveal transportation, motion, waiting, inventory, and overprocessing wastes, plus redundant quality checks.
Apply the five s framework to eliminate waste and organize the workstation by sorting, setting in order, shining, standardizing, and sustaining, using labels, color coding, and visual cues.
Implement kanban to optimize lineside inventory and just-in-time delivery in lean manufacturing, reducing stockouts and floor clutter while integrating visual cues and pull signals.
Explore five lean principles, Tim Wood wastes, Kanban inventory management, level loading, standard work, poka-yoke, and jidoka; apply them to improve processes and consider the Ultimate Production Planning Crash Course.
Time is money. That statement is especially true when it comes to manufacturing.
Building an efficient, high quality production process is critical to maintain profitability in a manufacturing operation. Thankfully, we can learn from decades of research done by industrial engineers and operations researchers to understand the tools we can use to analyze our production systems.
This course is for anyone who wants to learn to make an operation more efficient. We’ll learn about the history of the lean manufacturing discipline and dive into the concepts developed by the Toyota Production System. We’ll learn how to identify waste in a production system using the TIMWOOD acronym, and we’ll also analyze the efficiency of an operation using 5S principles. Finally, we’ll understand Kanban inventory management systems and review specific tools that can increase efficiency and quality.
You can learn all the terminology used in this class via a google search or by picking up a Lean Manufacturing textbook. The objective of this class is to teach you how to apply those principles to situations you might encounter in your daily world. The skill students should walk out of this class with is critical thinking, and a passion for recognizing waste and inefficiency in the world around them.