
Learn how oee measurement drives business profitability for small and mid-size manufacturers with practical steps and solutions. Build operational excellence through addressing losses, implementation challenges, and performance metrics.
Explore how OEE measurement relates to operational excellence and continuous improvement, clarifying its relevance, interpretation, and alignment with Bowmans indicators and mission levels.
You will understand the definition of Operational Excellence and its significance to organization and its customers.
You will understand typical measure of operational excellence and some of the important KPI's
You will understand the relevance of OEE to operational excellence compared to any other standalone measurement
Explore how oee measurement informs the application areas of the organization to improve productivity and profitability, address misconceptions, and illuminate the key elements of oee.
Define oee and its extended terminology, and show how equipment effectiveness applies from individual machines to assembly lines, fabrication shops, and plant-wide performance.
Understand how effectiveness in organizational setups is defined by availability, efficiency, and quality. See how these OEE components combine into a holistic measure that links performance to business profitability.
Explore how downtime, operator productivity, and product quality drive OEE and impact business profitability. Identify how downtime, operator productivity, and quality losses arise from maintenance, changeovers, and quality delays.
Discover how OEE measurement simplifies complex manufacturing losses into clear categories, enabling targeted improvements, better decision making, and boosted profitability.
Learn the elements of the OEE framework, define each element, identify the losses covered under each element, and review examples of those losses.
You will learn the typical losses in utilization category with practical examples
Explore typical losses in the quality category of oee, including rejects, scrap, and product defects, and understand how these quality losses impact business profitability through oee.
Learn to calculate each element of the measurement framework, identify the parameters and technologies involved, and apply daily calculations using standard templates and software for business profitability.
Learn how to calculate overall equipment effectiveness (OEE) from daily manufacturing data using its three categories. See a practical example showing the OEE calculation and its relevance to profitability.
You will learn the methodology to calculate OEE utilization index with practical examples
You will learn to calculate the performance index with example
You will learn to calculate OEE quality performance index with example
Explore a step-by-step implementation process for applying the program mid-session and gain practical insights on how OEE measurement improves business profitability.
You will learn step by step approach in implementing OEE program in your equipment or manufacturing line and the key insights in each step
Apply a standard template to administer data collection for oee loss categories, customize the format to your process, and summarize weekly or monthly data to identify losses.
Identify the challenges in implementing the program, examine typical hurdles at each implementation step, and learn the solution approach to manage them within the organization.
You will learn implementation challanges in planning , data collection , analysis stages and practical solutions approach to manage the challanges
Discover how OEE measurement connects manufacturing improvements to business profitability through real-world case examples across industries, highlighting loss prevention, cost reduction, and profitability impact.
Explore real case studies of oee-driven improvements in funding, auto, and casting processes, lifting oee from about 60% to 74% and reducing manufacturing costs through root-cause analysis and continuous tracking.
This course is all about improving your operational productivity and profitability by using a simple, powerful operational excellence metric called OEE.
This course is structured with basic understandings of OEE concept and its relevance to profitability, elements of OEE, How to calculate OEE with examples, misconceptions of OEE applications, step by step implementation process in any critical equipment, manufacturing line or plant with ready to use the template, practical difficulties and insights in each stage, solutions approach to overcome the challenges in each step of implementation.
To get confidence to implement the OEE program in your organization irrespective of your industry background, I have given real case study examples of OEE implementation and its impact on business profitability in various industries and processes.
This course is beneficial if you struggle to improve your operational productivity in your organization. Ideal learning course for SME business owners, Plant heads, Manufacturing, Process Engineers, Managers, Executives, Industrial Engineers, Shop floor supervisors, Lean manufacturing champions, Operational excellence managers from manufacturing organizations in small, medium scale organizations of any industry background.
At the end of the course, you will be able to re-look at your organizational performance from a different perspective and ready to drive the OEE measurement program to improve your productivity and profitability.